As9102 first article inspection reports inspectionxpert. The purpose of this standard is to provide a consistent documentation requirement for aerospace components fai. As9102 is the standard that details a first article inspection. Some customers also flowed down the as9102 requirements to nonaerospace parts as well. As9102 form 2 product accountability ballooned drawing a ballooned drawing is a required element of a fair package to support box 5 of form 3 identify 100% of contracted characteristics. As9102 first article inspection fai request data package submittal requirements. As9102 rev a aerospace first article inspection requirement. First article inspection fai report guide northrop grumman. Q2a first article inspection fai as9102 lockheed martin. Product accountability materials, specifications and special processes, functional testing form 3.
So achieving 9001 means you only need add a few things to meet as9100. The purpose of this standard is to provide a consistent documentation requirement for aerospace components first article inspection. This document comes with our free notification service, good for the life of the document. Supplier requirements for first article inspection. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. Per as9102 faq the companys fai procedure should detail how they are accounting for each design characteristic. As rev a aerospace first article inspection requirement. Although as9100 rev d requires the production process verification required under clause 8. As9102 form fill out and sign printable pdf template. Aerospace first article inspection requirement as9102b. Buy a copy of the guidance fai standard as9102b read. Aerospace first article inspection requirement as9102 this sae aerospace standard as establishes documentation requirements for the first article inspection fai. Index of part number or subassembly number required to make the. May 02, 2019 as9102 requirements pdf per as training.
Fai as9102b is a unique standard updated by sae to emphasize the value of the fai process. Inspection is a lm rms requirement that conforms to as9102. It provides consistency in approach resulting in compliant fair documentation. If a serial number exists, enter serial number of part from which actual data was measured. As9102 first articles used by the aerospace and defense industries includes 3 forms. Scope and general requirements this document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to telephonics and fair planning requirements. Fai involves selecting one part from the first batchlot produced and verifying that the following major elements meet customers customer requirements.
This sae aerospace standard as establishes documentation requirements for the first article inspection fai. Sae as 9102b2014 sae as9102b2014 aerospace first article inspection requirement. First article inspection requirement, current revision. Huntington, new york 11743 proprietary information all data contained in, revealed by, or shown in this document is proprietary to and belongs to telephonics corporation, a griffon company. Suppliers may also use their own version, as long as all requirements of as9102. Get a free as9102 rev b excel template and our guide to completing an as9102 fair. As9102 aerospace first article inspection requirement as9100 quality management systems requirements for aviation, space and defense organizations asme y14. Changes in manufacturing look at as9102 for details when is a partial fai used. Aerospace fai software as9100 as9102 as9103 fai discus.
This standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. As9102 first article inspection procedure jnf specialties. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process verification. Yellow or light grey fields mandatory information required. When a full fai is on file have partials on all revs up too current rev to document the changes from an eco for a partial fai enter the reason for the partial. Learn more about the form differences in as9102 rev a and rev b through all 3 forms.
Qa006 as9102 form 3 43030 as9102 rev a first article form 3. When design requirements are in a dpd format and traditional 2d drawing information is not available for all applicable. Learn more about the evolution of as9102 since it was. As9102 was updated rev b, the most recent version, is the standard used by most companies. Supplier requirements for the preparation of as9102 first article inspection reports tcx 9102 prepared by. First article inspection training as9102, rev b pdf4pro. This standard was revised to emphasize the value of the first article. Scan and email the entire package in one pdf document to your sqa. The terms and definitions in this document are the same as those in as9102 aerospace. The fai requirements may be satisfied by a partial fai that addresses only the changes from a baseline part number provided all other characteristics were conforming on the. The organization shall flow down the requirements of this standard to suppliers or processors who produce design characteristics. Part revision level parts list revision revision should be recorded as listed on engineering parts list. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for.
Form fc 94382 as9102 aerospace first article inspection form 2 form fc 94383 as9102 aerospace first article inspection form 3 4. Supplier requirements for the preparation of as9102. Whether as9102 is a standard or a guideline depends upon customer requirements. Nov 21, 2019 as9102 requirements pdf per as training. This is our most popular product and includes manual, procedures, forms. Aerospace ducting systems and propulsion lines arrowhead. This includes parts manufactured, processed, assembled, tested or inspected at subtier suppliers. G removed form 3, field 8 basic dimension verification is required. Many organizations meet this requirement by complying with the as9102b first. This activity is often referred to as a first article inspection. Adoption of this standard improves the process for and consolidates multiple boeing first article inspection requirements. Boeing is adopting the as9102, aerospace first article inspection requirement, as the standard for first article inspection of purchased hardware. As9102 form fill out and sign printable pdf template signnow. An fai by similarity requires a previously completed fai on parts with identical characteristics of similar parts produced by identical means.
Its use should result in improved quality, schedule, and cost performance by the reduction or elimination of organizationunique requirements and wider application of good practices. As9102 aerospace first article inspection requirement. The as9102 standard was developed by a joint industry team sponsored. An as9102 fair, or first article inspection report, certifies that each sample was produced and inspected according to the customers specifications. The requirements of as9102 are also applicable to all lowerlevel detail parts which comprise the part on the po. This material is derived from sae as9102a, which is ed intellectual property of sae international. The organization shall record the requirements in the units specified on the drawing, dpd, or specification, unless otherwise approved by the customer. Data matrix 2d coding quality requirements for parts marking as92 this standard defines uniform quality and technical requirements relative to metallic parts marking performed in using data matrix symbology 2d coding used within the aerospace industry. As9102 first article inspection fai request data package submittal requirements completed inspection request form, including sqmrspcr numbers. Mar 19, 2021 as9102 requirements pdf per as training. This document is available in either paper or pdf format. Additional changes to the standard requirements, definitions, and associated notes were incorporated in response to stakeholder needs. As9102 rev b and thus not part of the as9100 rev c qms.
Requirements of the drawing and associated parts lists, specification, or purchasing document to which the product is to be produced from, including any notes, specifications, and lowerlevel drawings invoked. This set of forms is an unlocked version whereby the user has the freedom to use the full suite of msword functionality to populate the form. Qa006 as9102 form 1 43030 as9102 rev a first article form 1. The fais should be performed in accordance with sae as9102. What are the differences between as9102 rev a and rev b. As9102 first article inspection fai request data package. As9100d checklist all of iso 9001 requirements plus. If you do not want to complete these as9102 forms by hand, we would like to suggest the free trial of our as9102 automated ballooning software, qacad. Part serial number 1 signature indicates that all characteristics are accounted for meet drawing requirements or are properly documented for disposition 2 also indicate if the fai is complete per section 5. This standard applies to assemblies, subassemblies, and detail parts including castings, forgings, and modifications to standard catalogue or commercialoffthes helf cots items.
Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence. Supplier requirements for the preparation of as9102 first. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. For partial fais based on similar parts reference 9102, 4. Characteristic accountability verification and compatibility evaluation note. Refer to supplier quality manual for complete listing. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. As9102 fill out and sign printable pdf template signnow.
Use this stepbystep instruction to fill out the writable as9102 forms swiftly and with ideal precision. Unused fieldscells or cells that do not apply, use na. Requirements for advanced product quality planning and production part approval process was released the standard was developed by a team nominated by iaqg. Copies of as9102 and the fai forms may be obtained from the society of automotive engineers at. This process shall be repeated when changes occur that invalidate the original results e. As9102 first article inspection many organizations in the aerospace and defense industry require a first article inspection report fair. Shoul sae as 9102b2014 sae as9102b2014 aerospace first article inspection requirement. It is intended that the documentation generated on the first article. As9102 form rev b excel template free download unlocked. Validate that the process is producing the specified product at the required rate. The following pages outline each numbered section and detail requirements needed for completion. As9102 becomes enforceable only when invoked by customer. If a customer has not established any specific fai requirements, then per as9100, as9102 is to be used as a guideline to perform fai. The way to fill out the writable as9102 forms on the web.
Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. First article inspection guidelines lockheed martin. See fai appendix for specific customer requirements box 6. If one uses other electronic form, then that form must have onetoone correspondence for each box discussed in as9102 forms. Submission requirements each fair must include the following.
Additional changes to the standard requirements, definitions, and associated notes were incorporated in response to. The document is intended to guide how this is achieved. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for. Blue text denotes required field by as9102 or ngc sqar. Jun 18, 2020 as9102 requirements pdf per as training. The advanced tools of the editor will lead you through the editable pdf template. Oct 12, 2019 as9102 requirements pdf per as training. Index of part numbers or subassembly numbers required to make the assembly noted above. As9102 is part of the widely adopted as9100 quality management system for the aerospace industry. Aerospace first article inspection requirement sae. The as9102 standard establishes documentation requirements for the first article inspection fai. Characteristic accountability, verification and compatibility evaluation select applicable hm dunn division 3301 house anderson rd euless, tx 76040 phone.
Balloon and number all dimensions balloon and number all surface finish callouts including exclusion and inclusion area callouts balloon and number all material and hardness callouts dont forget the requirements identified in the title boxes at the bottom of the drawings. Discus helps manage first article inspection in the aerospace industry to meet standards such as as9100, as9102, and as9103. Copies of as9102 and the fai forms may be obtained from the society of automotive engineers. This standard establishes the baseline requirements for performing and documenting fai.
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